worm gear box assembly

Ever-Power has been creating and manufacturing reliable, high performance gearboxes for over 20 years. RW Series miniature right angle gearboxes offer high torque ideals with suprisingly low backlash in incredibly compact frames. Three equipment ratios are available to meet the needs of your specific application.
Order the Ever-Power RW Series worm equipment box assembly you need, ask for a quote, or e mail us for more information.
Worm Wheel Miniature Gearboxes
Our RW series miniature worm equipment box assembly could be small, but it’s challenging enough to handle demanding power transfer applications. Constructed with machined aluminum housings and hardened metal input and output gears, they’ll deliver a long time of reliable performance.
Obtainable in three standard output ratios and with two result shaft diameter options, it’s simple to find the Ever-Power correct miniature gearbox to your requirements. Each RW model worm gear package assembly provides proportionally high torque ideals (1.4 NM at 3,000 RPM) with very low backlash (maximum 2° backlash).
For full specs and Dimensional Parametric Search, see individual product listings.
The Ever-Power Advantage
High efficiency miniature correct angle gearbox (up to 90% at 1,000 RPM)
Three gear ratios available: 5:1, 10:1, and 20:1
Extremely compact footprint: 1.5” x 1.5” x 1.08”
12.5 inch-lbs. output torque
Suprisingly low backlash (2° backlash optimum)
90° output angle
Maximum input speed: 3,000 RPM
Machined aluminum casing with hardened metal gears and oil-impregnated bronze bearings
Permanently lubricated
Made in the China
Mechanical drives take supplied torque and could increase or reduce that torque predicated on application. Also velocity is increased or reduced in proportion index G – GEAR BOXES – on blue – smallto the speed reduction ratio. Ever-Power has a full type of gearboxes and swiftness reducers, and the components needed to build them, in a wide range of regular ratios and shaft options in addition to custom designs.
Helical, bevel, and miter gear boxes provide options of speed reducers or rate increasers, and could be driven in either path. All Ever-Power worm equipment speed reducers and correct angle drives are produced for powerful in a large spectral range of applications. Typically worm equipment boxes aren’t used as velocity increasers. The situations are molded glass-filled material making them extremely tough and resistant to corrosive conditions. They can be found in a wide selection of ratios and are equipped with right hands or left hand worm gears. The output shafts could be solid or hollow, and load capability is unaffected by direction and rotation.
Worm gear quickness reducers are made up of a screw (the worm) that drives a wheel (helical gear) or single enveloping wheel and are found in mechanical applications which range from conveyors to physical exercise devices to robots.
Geneva mechanisms and assemblies are typically used to transform continuous rotary movement into intermittent rotary motion. The rotating drive wheel includes a pin that gets to right into a slot of the powered wheel advancing it by one stage and a blocking disc that locks the powered wheel in position between steps.
Compact design
Compact design is among the key phrases of the typical gearboxes of the BJ-Series. Further optimisation can be achieved by using adapted gearboxes or unique gearboxes.
Low noise
Our worm gearboxes and actuators are really quiet. This is due to the very smooth operating of the worm gear combined with the use of cast iron and high precision on element manufacturing and assembly. In connection with our precision gearboxes, we take extra care of any sound which can be interpreted as a murmur from the apparatus. Therefore the general noise level of our gearbox is definitely reduced to a complete minimum.
Angle gearboxes
On the worm gearbox the input shaft and output shaft are perpendicular to each other. This frequently proves to become a decisive advantage making the incorporation of the gearbox considerably simpler and more compact.The worm gearbox is an angle gear. This is often an advantage for incorporation into constructions.
Solid bearings in solid housing
The output shaft of the BJ worm gearbox is quite firmly embedded in the apparatus house and is perfect for immediate suspension for wheels, movable arms and other areas rather than having to build a separate suspension.
Self locking
For larger gear ratios,EP-Gear’s worm gearboxes will provide a self-locking impact, which in many circumstances can be utilized as brake or as extra security. Also spindle gearboxes with a trapezoidal spindle are self-locking, making them ideal for a wide range of solutions.
Structural Features
The worm-gear reducer is made up of three main parts: housing, worm-gear and wheel.
The carcasses are made of GG-25 cast-iron, and are available for all sorts of gear-reducer. This make sure they are perform effectively under stressed conditions, vibrations or any type of setback that can’t be avoided during the assembly
The worm-gear is constructed of hardened and quench-hardened steel, with ground- on teeth sides, and the crowns manufactured from DIN (GZ-CuSn 12 Ni2) centricast bronze, melted on steel. Due to the mechanical work of the two parts having high quality, excellent functionality and low sound levels have been achived.
The output shaft is hollow, though it is possible to adapt a solid shaft.
The oil seals made of NITRILE BUTADIENE, according to DIN 3760, high quality bearings, an EPOXY- impregnated finish ( 2 components), and grey-coloured SINGLE LAYER ENAMEL finish ( 2 components) ( RAL 7672), supply the most competitive gear reducer out there.
Size 63
In the size 62 of the MF series, worm-gear reducers, the output hollow shaft of diameter 30 has been included, that substitutes to the output hollow shaft with diameter 25, from size 62. This variant offers like reference size 63 and is born like response to the request of our costumers since, upon mounting greater bearings in the result, bears higher axial loads that its analogous one in the MF-62 series. The others of technical characteristic are identical to the its analogous in the size 62.
Assembly Position
In order to setup a gear reducer and also to make it work efficiently, the next instructions must be considered:
It should be fixed on a set surface to avoid either vibrations or tensions.
If undistributed loads or continued start-ups are foreseen, it is recommended to insert compensating couplings, connectors, torque limiters etc…
If the apparatus reducer had to be painted, the essential oil seals must be covered to prevent them from drying and losing their seal.
The machine work of the fittings create in the output shafts need an ISO H7 or h6 margin for the hollow shaft.
Backdriving
It is wise to pay attention to this element when the apparatus reducer output shaft is driven rather than being a driver. Bearing in mind that one of the top features of this worm-gear reducer is the fact that can’t be axle-driven by the output shaft (irreversibility), it really is almost extremely hard to meet total irreversibility conditions, because of external factors such as vibrations, etc. For this reason, when the application form needs total irreversibility, it really is advisable to utilize exterior brakes with enough capacity to avoid slipping.
It could be said that the circumstances under which irreversibility can worm gear box assembly happen are the following:
• Efficiency < 0,55 (observe table of specialized features).
Maintenance
This type of gear reducer will get a permanent lubrication, so that it really does not need any type of maintenance.
Lubrication
The lubrication of the gear reducer type is constant and comes as standard, with high quality refined oil which includes antirust and antiwear products with Fe, Cu and alloy protectors which has quality level CLP DIN 51517-3, FGZ level 12, AP GL-4, US 224, AGMA 250-04; for that reason its maintenance is not needed.