Ever-power manufactures conveyor chain sprockets in a number of styles. Included in these are conveyor chain sprockets made as plate wheels or with normal or split hubs fitted using one or both sides. Ever-power conveyor chain tires can be manufactured in a variety of special materials with hardened the teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field hasn’t always been always for the better.
One innovation may be the introduction of sprockets with a straight amount of teeth. It had been thought that would offer clients a greater choice when designing chain conveyor systems. Nevertheless, sprockets with a straight number of teeth are not recommended by experienced technicians.
If a sprocket comes with an even amount of teeth, the same tooth will be engaged by the same rollers on each rotation, resulting in uneven wear and decreased services life. A similar result will occur if the amount of teeth in the smaller sprocket is a devisor of the amount of pitches on the conveyor chain. Choosing a sprocket with an odd number of teeth, however, will provide you at least dual the service life.
Dual pitch conveyor chain sprockets tend to be overlooked nowadays but are ideal for saving on space and have an extended wear life than standard sprockets. Suitable for lengthy pitch chain, double pitch sprockets have more teeth when compared to a standard sprocket of the same pitch circle diameter and distribute use evenly across the the teeth. If your conveyor chain works with, double pitch sprockets are definitely worth considering.
A lot of today’s conveyors include electronic load monitoring in the control system. While this is a useful safety feature, technicians recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is ideal where there is a slow increase in load (due to broken bearings or dirt contamination, for example) as there can be time to stop the drive before any kind of damage can occur. In the case of a mis-feed or mechanical breakage, however, where the load enhance is certainly sudden, the sensor won’t automatically break the connection between the motor and the driven load and extensive damage can be caused to the conveyor chain and attachments. This is why a shear pin sprocket is necessary in addition.
Shear pin sprockets may be more costly than standard sprockets at the outset but can limit downtime and save on replacement costs. If a conveyor becomes overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, thus limiting damage. After the load or obstruction offers been cleared, only the shear pin needs to be changed and the conveyor can quickly start moving again.
In summary, older types of sprocket are often forgotten but provide considerable advantages including long service life, limited damage in case of conveyor breakdown and reduced substitute costs.
Our conveyor chains and sprockets are engineered to top quality and performance criteria. Wear resistance, mechanical strength, operating temperature and coefficient of friction are all important considerations.
Molded and machined sprockets obtainable in a variety of the teeth and bore sizes. Also, they are offered for all plastic chain and modular plastic-type belt products. Our items are designed to help our clients increase their productivity and enhance their working environment
The experts at Ever-power have been dealing with chains and sprockets for many years. If you’ve caused other organizations and found out that you couldn’t find exactly the right part for your needs, that’s not likely to happen here! If we don’t have the roller chain sprockets or conveyor chain sprockets that your project needs in share, we can still custom produce per customer requirement. Plus, we keep thousands of exclusive sprockets in stock and are able to deliver them out the same day time. We know that any downtime could be costly, and we work hard to make sure that you’re up and running again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, but you aren’t sure exactly what you need? This universal problem is one that our Ever-power experts hear on a weekly basis. We excel at dealing with you to ensure that you get precisely the roller chain sprocket or conveyor chain sprocket that may keep assembling your project or machinery moving once again. Sprockets are available for a number of uses from forestry to machinery, and everything in between. It’s just as important to choose the correct sprocket as it is to use the proper chain — a mismatch can be catastrophic, causing harm to expensive machinery and even harmful accidents. See how Ever-power can help you find the ideal roller chain sprocket.
Struggling with how exactly to describe your sprocket so you can find another one? Here’s some of the questions that people often ask clients to help stage them in the proper direction:
Do you know which kind of sprocket you need?
How is your sprocket becoming used — because a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you need to replace?
How many tooth are in your sprocket?
What size chain are you using?
As you can see, there is a advanced of complexity that goes into to making certain we recommend the specific roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing a whole system, you may need a matching chain to go along with your sprocket. By changing both these items at the same time, you may expand the overall lifestyle of your machinery. Sagging chains are often to be blamed for inefficiencies that can trigger disfiguration of other areas due to inconsistent pressure or slippage. Replacing the sprocket only may not end up being enough to solve the root problem that you’re experiencing. The good thing is that the knowledgeable group at Ever-power will work with you to diagnose complications and make recommendations for the best & most cost-effective path forward.
Ready to get assembling your project back ready to go quickly? You can also drop us a note at firstname.lastname@example.org, and we’ll work with you to make sure that we provide you with the exact roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain was created and made to optimum contour, material, hardness, and accuracy to obtain the highest performance of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that use S rollers engage with almost every other tooth. Sprockets will have a longer life as chains build relationships different teeth every time the rollers rotate (when actual number of the teeth is odd).